High Output Co-rotating Twin Screw Compounding Extruder 2000kgh Capacity Energy Efficient Design

HPL95 High Output Co-rotating Twin Screw Compounding Extruder

The HPL95 is purpose-built for large-scale compounding operations demanding maximum throughput without compromising product quality. With up to 2000 kg/h output capacity and energy-efficient frequency conversion drive, this machine sets the benchmark for high-volume masterbatch, engineering plastics, and biodegradable compounding.

Core Features

• Double Side Symmetrical Drive Gearbox — Self-developed load-sharing transmission with imported SKF heavy-duty bearings delivers 35 N*m/cm³ specific torque across a 52:1 L/D ratio, enabling sustained high-output production with balanced twin screw force distribution.
• 2000 kg/h High Output Capacity — Large 95mm screw diameter combined with optimized screw geometry achieves industry-leading throughput rates. 800kW frequency conversion direct drive reduces energy consumption by 15%-25% versus conventional single-drive systems, significantly lowering per-ton production cost.
• Modular Barrel & Screw Design — High-strength alloy screw shaft with imported wear-resistant screw elements. Integral hard alloy barrel with bimetallic liner handles abrasive glass fiber, high-filler, and corrosive formulations. Modular configuration enables rapid formula changeover with minimal downtime.
• Multi-stage Vacuum Degassing — Integrated multi-stage vacuum venting system ensures thorough removal of volatiles, moisture, and residual monomers, critical for engineering plastics and biodegradable polymer processing.
• Intelligent Integrated Control — Industrial PLC touch screen with remote diagnostic capability provides full-line centralized control of feeding, temperature zones, vacuum levels, and pelletizing. One-click formula storage and real-time data monitoring support smart factory integration.

Key Applications

This machine excels in high-volume production of high-filled masterbatch, color masterbatch, glass fiber reinforced PA/PP/ABS, PLA/PBAT biodegradable compounds, flame-retardant functional plastics, TPE/TPV elastomers, and modified recycled plastics. The low-shear low-temperature mixing technology prevents thermal degradation of heat-sensitive materials while ensuring uniform filler dispersion.

Why Choose HPL95?

With class-leading throughput, energy efficiency, and robust modular construction, the HPL95 delivers European-grade performance at competitive pricing. Ideal for compounders and masterbatch producers scaling up production capacity without sacrificing quality or reliability.