HPL95 5015N / M Plastic Scrap Granulator 3000Kg / H Twin Screw Extruder Production Line For PP

We have accumulated a lot of successful experiences in large-scale chemical projects and transformation projects and service of imported petrochemical equipment. We can provide you all technicals and process know how necessary for petrochemical granule production start-up reducing time to market to a minimum.

PP,PPR,POM,PC,ABS

1. High output

   The output is 1-2 times larger than the same size extruder from other lower torque twin screw extruders.

   The biggest extruder can output up to 12T/h per set.

2. Energy-saving

   For the same output , our small size extruder can replace the big size of other extruder, such as our HPL51 has more output than other 65 extruder , smaller extruder, less energy consumption,less material consumption, smaller production areas.

   And we use heat rod instead of cast copper heater, which can save 15%-20% energy.

3. Advanced design

   High torque: carrying capacity factor of gearbox up to 15Nm/cm3;

   High speed: max. 1800rpm/m；

4. Long service life

   bearings on output shaft 2 without load, which greatly extended the service life of the bearings on the weak axis , gearbox life can reach 72000 hours (10 years)；

5. Custom made design

   Wide D/d choice:1.33～2.0;

   Custom made clearance: minimum clearance can be 0.15mm；

We are dedicate to develop, design, and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.Our extruders have the advantages of “high torque, high efficiency, low energy-consumption, high price/performance ratio, long service life ” (designed service life of gearbox as long as 72000 hrs). We keep the same step with the most advanced extruder manufaturers in the world.

We can supply :

• Twin screw extruder production line;
• High torque gearbox;
• Automatic long fiber reinforced thermoplastic composites (LFT - D) production line;
• Counter-rotation parallel twin screw extruder;
• Differential concentration mixer;
• Repairing and machining large parts;
• Design, machine all of screw elements on Japan and Germany extruders.

Transmission gearbox		The most advanced structure: bilateral symmetry gear drive system; it’s the same with the gearbox of German Flanders, Austria EssenBas.Now, the first-line extruder manufacturers in the world, such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the transmission structure; servcie life of the gearbox≥72000hrs.
Screw element		Various kinds of function elements, mixing and dispersing elements developed by ourselves can provie flexible production for kinds of materials and production process. Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based alloy.
Barrel		Barrels are equipped with integrated wear-resistant alloy steel liner, which has the same composition and wearing feacture with W&P .Our mirror polishing seamless barrels, surface finish Ra0.2, verticality between barrels inner hole≤0.015mm；linearity of ten assembled barrels≤0.05mm； Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel, Ni-based alloy, HIP alloy,Co-based alloy.
Torque limiter		Steel ball type safety clutch + torque limiter Made in Germany have the characteristics of accurate torque protection, high repeatability and quick reset.