High Torque Polymer Extruder Machine Twin Screw Design for Pilot Lines and Batch Production Applications

High Torque Polymer Extruder Machine Twin Screw Design for Pilot Lines and Batch Production Applications

Technical datas

Application

•   Fiber reinforcement: glass fiber, carbon fiber reinforced PP,PA,PBT,ABS,AS,PC,POM,PPS,PET,PPO,LCP,etc.
•   Ploymer blending :PC+ABS, PA+ABS,CPE+ABS,PP+EPDM,PA+SBS,etc.
•   Filled modification :PE,PP,EVA+CaCO3, talcum powder, titanium dioxide, carbon black and other inorganic filler.
•   Special Engineering Plastics: PEEK,PEI,PPS,PPSU,PA6T,PA9T,LCP,etc.
•   High Concentration Color Masterbatches: PE,ABS,PS,EVA,PET,PP etc. With high concentration of pigments and other additives.
•   Masterbatches with Flame Retardants:PP,PA,ABS,EVA,PBT etc.with flame retardants and other additives.
•   Special Functional Masterbatches :Masterbatches with anti-static,anti-abcteria ,or other special functional fillers.
•   Masterbatches for Degradable Polymers:PP,PE,PS etc. Blended with high concentration of starch and other processing aids.

Our advantages

1.     High output
   •      The output is 1-2 times larger than the same size extruder from other lower torque twin screw extruders.
   •      The biggest extruder can output up to 12T/h per set.
2.     Energy-saving
   •      For the same output , our small size extruder can replace the big size of other extruder, such as our HPL51 has more output than other 65 extruder , smaller extruder, less energy consumption,less material consumption, smaller production areas.
   •     And we use heat rod instead of cast copper heater, which can save 15%-20% energy.
3.     Advanced design
   •     High torque: carrying capacity factor of gearbox up to 15Nm/cm3;
   •     High speed: max. 1800rpm/m.
4.     Long service life
   •     bearings on output shaft 2 without load, which greatly extended the service life of the bearings on the weak axis , gearbox life can reach 72000 hours (10 years).
5.     Custom made design
   •     Wide D/d choice:1.33～2.0;
   •     Custom made clearance: minimum clearance can be 0.15mm.

About us

            We are dedicate to develop, design, and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.Our extruders have the advantages of “high torque, high efficiency, low energy-consumption, high price/performance ratio, long service life ” (designed service life of gearbox as long as 72000 hrs). We keep the same step with the most advanced extruder manufaturers in the world.

We can supply :Twin screw extruder production line;

                         High torque gearbox;

                        Automatic long fiber reinforced thermoplastic composites (LFT - D) production line;

                        Counter-rotation parallel twin screw extruder;

                       Differential concentration mixer;

                       Repairing and machining large parts;

                       Design, machine all of screw elements on Japan and Germany extruders.

Parts and advantages

Transmission gearbox		The most advanced structure: bilateral symmetry gear drive system; it’s the same with the gearbox of German Flanders, Austria EssenBas.Now, the first-line extruder manufacturers in the world, such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the transmission structure; servcie life of the gearbox≥72000hrs.
Screw element		Various kinds of function elements, mixing and dispersing elements developed by ourselves can provie flexible production for kinds of materials and production process. Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based alloy.
Barrel		Barrels are equipped with integrated wear-resistant alloy steel liner, which has the same composition and wearing feacture with W&P .Our mirror polishing seamless barrels, surface finish Ra0.2, verticality between barrels inner hole≤0.015mm；linearity of ten assembled barrels≤0.05mm； Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel, Ni-based alloy, HIP alloy,Co-based alloy.
Torque limiter		Steel ball type safety clutch + torque limiter Made in Germany have the characteristics of accurate torque protection, high repeatability and quick reset.